OUR EXPERTISE
Factory turnaround & launch recovery
Factory turnaround, product launch rescue, supplier recovery and operational excellence with intensive on-site leadership.
Factory turnaround & launch rescue
When delivery, quality or a launch is at risk, leadership needs a clear view of the constraint and a disciplined recovery cadence. We connect immediate containment with process capability, supplier improvement and management coaching so the operation can sustain progress after the initial intervention.
Where we focus
- Launch war-room leadership and daily executive operating cadence
- APQP and PPAP recovery, pilot-build stabilization and launch readiness
- Supplier containment, escalation and quality recovery
- Tooling and process-capability recovery
- Capacity verification, bottleneck management and throughput improvement
- Toyota Production System principles, Lean manufacturing and practical problem solving within the improvement program
Bring to the first discussion
Current output, defects, delivery commitments and the most urgent constraints.
A decision you can use
Containment priorities, a recovery schedule and daily escalation ownership.
Measure progress
Good output, quality losses, overdue orders and demonstrated recovery.
From recommendation to implementation.
The assessment creates an improvement action plan. The usual next phase is intensive on-site guidance and coaching to implement the agreed priorities, followed by quarterly visits, scorecard reviews and continued coaching. Scope and cadence are agreed around the business need.
See the assessment and implementation approach →Explore industry applications →View industry resources →We agree the business priority, site access, deliverables, responsibilities, timing and fee before work begins. Specialist technical work and follow-on support are scoped explicitly.